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Hoist Condition Monitor

No data available from this hoist!


Device Configuration

Multicontroller SMC?

Firmware Version  -.--.--

Serial number ###

Stand dd.mm.yy


Customer

Company _Palhuber & Sons Ltd._
Street No. _Direstreet 20_
PO City _08150_Behindsomewhere_
Country EN


Hoist

Characteristics

Type Rope hoist
Fabrication No. _0000000_
Denotation __SH5025-16 L2 4/1__
Rated load _10000 kg_
Factory date _10/2012_

Requirements

FEM/ISO classification _2m / M5_
Full load hours _1600_
c/h Creep-/Main hoist _240 / 120_
ED Creep-/Main hoist _20 / 40_
Hoisting speed _value_


Device functions

Load measurement

Load sensor _2-kanal Dual-Sensor
Indirect load measurement (AS-gearbox) ...
Dynamic of load signal _mittel_
Overload limit _110%_
Enable crane test mode per micro switch ...
Time _45 min_
Use in Ex area ...
Automatic load control (ALC) ...
Dynamic adaption of ALC limits ...
Incr. Ovl-Limit +2% in main hoist (if load identified) ...
Slack-rope cut-off ...
Hysteresis _3%_
Overtravel _200 ms_

Signal inputs

Analog-/Signal input 2 (ϑ 2 ) ...
Mode: _Over temperature_
Digital input 1 (DI~) ...
Mode: _Tara load display
Response time _?ms_
Fall-back time _?ms_
Signal inverted ...
Digital input 2 (DI=) ...
Mode: _value_
Timer _value_
Signal inverted ...


Motor management

Hold-off period fast speed _wert_
Hold-off period reversing _wert_
Hold-off period repeated creep hoist (inching) _wert_
Motor contactors activation _Spar-/Normalschaltung_
min. starting time slow speed up _wert_
min. starting time slow speed down _wert_
min. brake time via slow speed up _wert_
min. brake time via slow speed down _wert_


Relay functions

Relay 1 (err)

switches at:

Sensor error ...
Overload ...
Overtemperature hoist motor (ϑ 1 ) ...
Memory fault ...
Initializing error ...
Mode ...
Contact NC/NO

Relay 2 (option)

switches at:

SMC1 only _Ausblendzeit/_Warnung
Overtemperature travel motor (ϑ 2 ) ...
Data memory overflow ...
Error in data memory ...
S.W.P. exceeded ...
Slack-rope ...
Partial load ...
Limit value _wert %
Hysteresis _wert %
Response delay _wert ms
Impulse at overload ...
Brake monitoring... ...
Signal at DI1 (DI~) ...
Signal at DI2 (DI=) ...
Contact NC/NO

Relay 3 (left/right)

Contact NC/NO

Relay - test during startup ...


Load sensor

Limit values

Standby current  (F = 0%) _wert_ mA
Cut-off current (F = 110%) _wert_ mA

Current/Load Characteristic

Measurement point Current Load
1 _wert_ _wert_
2 _wert_ _wert_
3 _wert_ _wert_
4 _wert_ _wert_
5 _wert_ _wert_

Diagram

110% 100% 0 F [%] → I [mA] →


Load display (option)

CAN connected load display ...
Number of digits _4/_6
Display unit _t/_kg
Update interval _default
Sync. tare-inputs _deaktiviert


Sumload monitoring

Data exchange via CAN
CAN-Id. _20
Mode _2 Hubwerke
Crane-/Hoist selection _Anwahl per...
Crane track(s) with different capacities

Configuration

CAN partner-reference (network-id.): 0


Crane No. Hoist No. Load limit
1 1 _Wert [unit]
2 _Wert [unit]
_Sum [unit]
2 3 _Wert [unit]
4 _Wert [unit]
_Sum [unit]
_Sum Cranes [unit]
Capacity
Crane track I _Wert [unit]
Crane track II _Wert [unit]

Layout example

Example




Operating data

Summary

Serial number: ###



Load collective

Serial number: ###
Full load parts
Total: ###
10 20 30 40 50 60 70 80 90 100 ..130 % 0 0 0 0 0 0 0 0 0 0 0 Hours Load
Load group Hours
0 ... 10% 0
11 ... 20% 0
21 ... 30% 0
31 ... 40% 0
41 ... 50% 0
51 ... 60% 0
61 ... 70% 0
71 ... 80% 0
81 ... 90% 0
91 ... 100% 0
101 ... 130% 0
Total 0



Logfile

Messages

Serial number: ###
i  Information   X  Error   A  Warning   -  Issue receipted